Pneumax - Process Automation Page 11
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Air service units Series Airplus - aluminium Process automation technology Catalogue • Modular system PROCESS AUTOMATION TECHNOLOGY Series Airplus - aluminium • Available in 3 sizes with • Compact and linear design • Maximum flexibility and reliability connections from 1/4” to 1” • ATEX certification (II 2GD) • Plug-n-play connection thru couplig flanges Construction and working characteristics Pneumax AIRPLUS air treatment units have been designed and developed to increase reliability, modularity and user-friendly operation and installation. This range of filters, regulators and filter regulators are constructed using a light weight aluminum body which ensures strength whilst at the same time making them suitable for a wide range of applications in temperatures from -40 to +80°C. The filters operated in pressures up to 12 bar with filtration available from 5 to 50 microns. Pneumax Airplus air treatment units can be integrated with safety elements that comply with EN-ISO 13849-1 and CE marking according to EU Machinery Directive, Annex V. AIRPLUS air treatment units are available in 3 different sizes, with connections from 1/4 “to 1” BSP and NPT and flow rates performances up to 8000Nl/min. Instruction for installation and operation The FRL unit should be installed as close as possible to the ‘point of use’. The air flow direction should follow the direction indicated on the individual modules, following threaded connections (IN and OUT). Units fitted with a with bowl should be mounted vertically with the bowl facing down. All units should be operated in accordance to the specified pressure and temperature ranges and should never exceed 0.2 Hz max frequency whether pulsing inlet pressure occur. Fittings shall be mounted according to the maximum torque specified. Maintenance To carry out maintenance which involves the removal of the caps or supports above the body and where the retaining screws are present, it is necessary to remove the cover plates beforehand. If you attempt to dis-assemble the caps or supports without removing the cover plates and retaining screws, the integrity and function of the device could be compromised. Bowls, plugs and supports are assembled with a bayonet type mechanism. In order to remove them, rotate anti-clockwise until the mechanical stop is reached and then remove from the body (for the bowls firstly press down the green safety button). Bowls and transparent parts can be cleaned with water and neutral soap. Do not use solvents or alcohol. Filtering elements (present in filters and filter regulators) made of HDPE can be regenerated by washing and blowing them. In order to remove them it is necessary to remove the bowl unscrew the filter element and replace it with a new one or clean it. Lubricator oil recharge might be performed during normal operation (apart Size 1) depressurizing the bowl thru dedicated plug. Pneumax suggest refilling oil directly into the bowl. No others maintenance operation shall be carried out by client itself, due to complexity of the assembly and Pneumax dedicated post-maintenance testing activities. Overall dimensions and technical information are provided solely for informative purposes and may be modified without notice 9
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