Bernardo general catalog metal Page 464
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General details for bandsaws Bandsaws Maintaining the bandsaw blade quality depends on the condition of the basic functions of the machine, which require periodic testing. 1 2 4 5 1. Blade tension 2. Blade speed 3. Bandsaw blade guiding 4. Coolant fluid 5. Chip brush 3 Choose of bandsaw blade Achieving best possible cutting results whilst prolonging the life span of the bandsaw blade, depends heavily on choosing the correct bandsaw blade. Factors to consider are: 1. Length of bandsaw blade: Every bandsaw machine is classified for a particular blade length and clearly specified in the machine data. 2. Width of bandsaw blade: Horizontal bandsaws generally feature a bandsaw blade width determined by the manufacturer. Vertical machines offer a wider choice of bandsaw blade widths. The bigger the bandsaw blade, the better the rigidity. When cutting contours the blade width is limited by the smallest radius which needs to be cut. 3. Quality of material : The choice of bandsaw blade is determined by the quality of the material to be processed. The box on the right features a detailed description of the bandsaw blade we offer, HSS and BiFlex. 4. Tooth pitch: The number of teeth is measured in tpi - tooth per inch. (1 inch= 25.4 mm) Bandsaw blades generally feature a regular tooth pitch or combo tooth pitch. Regular tooth pitch = even distribution of teeth, making these bandsaw blades ideal for cutting of pipes and profiles with smaller dimensions or thin walls. 462 HSS bandsaw blade Consisting of tool steel, these bandsaw blades feature iron carbide in the blade backing as well as the cutting edge for extra hardness and long wear. The tip of the tooth is hardened, the blade backing tempered. The special tempering method of the blade backing ensures extra rigidity, minimizing wear and therefore allowing for better cutting performance. HSS bandsaw blades are suitable for the general use in workshops for cutting of mild steel. BiFlex bandsaw blade The blade backing consists of high alloy tempered steel. Blades are particularly flexible and spring temper. The tip of the tooth consists of annealed HSS steel in M42 quality. Connected by laser or electron welding, these steels cannot be separated. BiFlex blades are highly versatile and suitable for processing of most commercial types of steel up to a hardness of 45 HRC, including stainless steel. Combi (Vario) tooth pitch = pitch varies between a group of teeth, making these bandsaw blades are suitable for cutting of materials with larger cross sections (solid materials). Vibrations are reduced to a minimum when ripping or cross cutting.
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