GEDORE Automotive KLANN Engine Maintenance/Repairs Page 69
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Injection System, PSA KL-1383-113 KA Injector Nozzle Puller Set, PSA 2.0 HDI KL-1383-113 KA Applicable to PSA 2.0 (110bhp, 135bhp) [DW10] TwinCam engines such as found in Citroën, Ford, Fiat, Lancia, Peugeot, Suzuki, Volvo etc. This indispensable tool set allows for the professional removal of very tight-fitting injector nozzles, without the need for dismounting the cylinder head. The injector nozzle puller KL-1383-113 KA enables accurate extraction of very tight-fitting injector nozzles as well as cleaning the injector nozzle bore and seal seat. The removal of the cylinder head is not necessary. The special design of the extraction bridge ensures safe and accurate support of the puller tools, even if injectors are severely stuck or seized in place. The special pull spindle with additional union nut (to be used on DW10 engines) will facilitate the extraction of even the most stubborn injectors. The injector nozzle needs to be opened for this. (engines: DW10) Scope of Delivery: KL-1383-113 KA Injector Nozzle Puller Set Part No. KL-1383-1111 KL-1383-1112 KL-1383-1114 KL-1383-1131 KL-1383-1001 KL-1383-1021 KL-1383-1022 KL-1383-104 KL-0369-4505 A KL-0369-4606 A KL-0369-461 A KL-0369-55 B KL-1283-1016 KL-0014-0030 KL-1383-1119 Description Base Plate with Axial Bearing Shoulder Nut, M16x1.5 Centring Bolt, Ø 6.8mm Brace Support Bolt, Ø 16x73.5mm Support Plate Pull Spindle, M25x1, 132mm long Special Socket, waf 25mm; 1/2" Drive Cleaning Tool for Injector Nozzle Seat Special Bit Insert, Size (waf) 10mm Pull Spindle, M17x1, with Nut, M27x1, 132mm long Special Socket, Size (waf) 29mm, 1/2" Drive Compressed Air Adaptor for Glow Plug Bore Cheese Head Screw, M8x30mm Molybdenum Disulphide Paste, 50g Plastic Storage Case Qty 1 1 1 2 1 1 1 1 1 1 1 1 3 1 1 Note: Be sure to read and observe the injector nozzle manufacturer’s directions and specifications before re-installing an injector nozzle that had been opened. If necessary, have the injector nozzle tested and checked by an authorized workshop. Procedure for Injector Nozzle Removal: Unscrew injector nozzle head by means of the special socket included in the set. (DW10): Screw pull spindle into injector, and, if using the pull spindle with union nut, additionally screw union nut onto injector nozzle. Place pre-assembled base tool onto cylinder head and screw on shoulder nut. Extract injector nozzle by evenly rotating shoulder nut. Impurities can be prevented from entering the combustion chamber by injecting compressed air into the latter. KL-1383-114 KA Injector Nozzle Puller Set, PSA 2.0 HDI KL-1383-114 KA 6 Applicable to PSA 2.0 (110bhp, 135bhp) [DW10] TwinCam engines such as found in Citroën, Ford, Fiat, Lancia, Peugeot, Suzuki, Volvo etc. This indispensable tool set allows for the professional removal of very tight-fitting injector nozzles, without the need for dismounting the cylinder head. The injector nozzle puller KL-1383-114 KA enables accurate extraction of very tight-fitting injector nozzles as well as cleaning the injector nozzle bore and seal seat. The removal of the cylinder head is not necessary. The special design of the extraction bridge ensures safe and accurate support of the puller tools, even if injectors are severely stuck or seized in place. The special pull spindle with additional union nut (to be used on DW10 engines) will facilitate the extraction of even the most stubborn injectors. The injector nozzle needs to be opened for this. (engines: DW10) Scope of Delivery: KL-1383-114 KA Injector Nozzle Puller Set Part No. KL-1383-1111 KL-1383-1112 KL-1383-1114 KL-1383-1131 KL-1383-1001 KL-1383-1021 KL-1383-1022 KL-0369-4505 A KL-0369-4606 A KL-0369-461 A KL-1283-1016 KL-0014-0030 KL-0126-221 KL-1383-1119 Description Base Plate with Axial Bearing Shoulder Nut, M16x1.5 Centring Bolt, Ø 6.8mm Brace Support Bolt, Ø 16x73.5mm Support Plate Pull Spindle, M25x1,132mm long Special Socket, waf 25mm; 1/2" Drive Special Bit Insert, Size (waf) 10mm Pull Spindle, M17x1, with Nut, M27x1, 132mm long Special Socket, Size (waf) 29mm, 1/2" Drive Cheese Head Screw, M8x30mm Molybdenum Disulphide Paste, 50g Flexible Magnetic Lifter Plastic Storage Case Copyright GEDORE Automotive GmbH, Germany Qty 1 1 1 2 1 1 1 1 1 1 3 1 1 1 Note: Be sure to read and observe the injector nozzle manufacturer’s directions and specifications before re-installing an injector nozzle that had been opened. If necessary, have the injector nozzle tested and checked by an authorized workshop. Procedure for Injector Nozzle Removal: Unscrew injector nozzle head by means of the special socket included in the set. (DW10): Screw pull spindle into injector, and, if using the pull spindle with union nut, additionally screw union nut onto injector nozzle. Place pre-assembled base tool onto cylinder head and screw on shoulder nut. Extract injector nozzle by evenly rotating shoulder nut. formerly (279) 6.4-34
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