GEDORE Automotive KLANN Engine Maintenance/Repairs Page 65
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Injection System, PSA KL-1383-14 K Injector Nozzle Puller Set, PSA 1.4, 1.6, 2.0 8V HDI KL-1383-14 K Applicable to Peugeot, Citroën and Fiat 1.4 8V (DV4 - Euro 4 and Euro 5), 1.6 8V (DV6 - Euro 5) and 2.0 8V HDI (DW10) Diesel engines. As installed in Citroën C1, C2, C3, C4, C5, C8, DS3, DS4, Berlingo, Evasion, Jumper, Jumper II, Jumpy, Xantia, Xsara; Peugeot 107, 206, 207, 306, 307, 308, 406, 508, 607, 806, 807, 1007, 3008, 5008, Boxer, Boxer II, Expert, Partner and Fiat Ducato, Scudo, Ulysse etc. An indispensable tool set for the professional removal of very tight-fitting/seized injector nozzles without the need for removing the cylinder head from the vehicle. The KL-1383-14 K injector nozzle puller set allows for the accurate extraction of very tight-fitting injector nozzles as well as for the professional cleaning of the injector nozzle bore and seal seat. The removal of the cylinder head is not necessary. The special pull spindle with union nut is specifically designed for use on the above mentioned vehicles to ensure safe and accurate support of the puller tools, even if injectors are very tight-fitting or seized in place. The use of the special pull spindle with additional union nut will facilitate the extraction of even the most stubborn injectors. - The injector nozzle needs to be opened for this. Procedure for Injector Nozzle Removal: Unscrew injector nozzle top part by means of the special socket included in the set. Screw pull spindle into injector nozzle, and, if using the pull spindle with union nut, additionally screw union nut onto the injector nozzle. Place pre-assembled base tool onto cylinder head and screw on shoulder nut. Extract injector nozzle by evenly turning shoulder nut. Make sure that no impurities can enter the combustion chamber by injecting compressed air into the latter. Scope of Delivery: KL-1383-14 K Injector Nozzle Puller Set, PSA 1.4, 1.6, 2.0 8V HDI Part No. KL-1383-140 K KL-0186-50 KL-1383-118 KL-0369-55 B Description Injector Nozzle Puller Set, PSA 1.4, 1.6, 2.0 8V HDI Cleaning Tool for Injector Nozzle Seat Compressed Air Adaptor for Glow Plug Bore M8x1 Compressed Air Adaptor for Glow Plug Bore M10x1 Qty 1 1 1 1 Scope of Delivery: KL-1383-140 K Injector Nozzle Puller Set, PSA 1.4, 1.6, 2.0 8V HDI Part No. KL-1383-1400 KL-1383-1021 KL-1383-1221 KL-0369-4606 A KL-1383-1112 KL-0369-4505 A KL-0369-461 A KL-1383-1022 KL-1383-1222 A KL-0126-221 KL-0014-0030 KL-1383-1490 Description Base Tool Pull Spindle, M25x1, 132mm long Pull Spindle, M27x1, 127mm long Pull Spindle, M17x1, 132mm long, with Union Nut Shoulder Nut, M16x1.5 Special Bit Insert, (waf) 10mm Special Socket, (waf) 29mm, 1/2" drive Special Socket, (waf) 25mm, 1/2" drive Special Socket, (waf) 27mm Flexible Magnetic Lifter Molybdenum Disulphide Paste Plastic Storage Case with Insert Qty 1 1 1 1 1 1 1 1 1 1 1 1 (Engine codes: DV4C, DV4TD, DV4TED, DV6C, DV6CTED, DV6DTED, DW10ATED, DW10TD, DW10UTD, 8HR, 8HT, 8HX, 8HZ, 9HF, 9HL, 9HP, 9HR, RHS, RHV, RHY, RHZ) Note: Be sure to read and observe the injector nozzle manufacturer’s instructions and specifications before starting to re-install an injector nozzle that had been opened. If necessary, have the injector nozzle tested and checked by an authorized workshop. Scope of Delivery: KL-1383-1400 Base Tool Part No. KL-1383-1401 KL-1383-1402 KL-1383-1403 KL-1383-1404 KL-1383-1405 KL-1383-1406 KL-0055-0012 KL-1283-1016 KL-5501-3019 KL-1383-1407 Description Plate Base Plate (assembled) Socket Pin, Ø 20x120mm Support Bolt, DV4/DV6 Support Bolt, DW10 Support, DW10 Cheese Head Screw, M6x25mm Cheese Head Screw, M8x30mm Cheese Head Screw, M10x25mm Support Disc Copyright GEDORE Automotive GmbH, Germany Qty 1 1 2 1 2 1 8 2 1 2 formerly (275) 6.4-30 6
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