Tyrolit - Precision Catalog Page 163
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DRESSING AND SHARPENING 161 Choosing the right dresser Dressing tool Multi-edge Single-edge Photo Grinding wheel profile Grinding process/production type Single-grain dresser Linear (cylindrical, conical)Single-profile (convex, concave radii) External cylindrical, surface, internal cylindrical and centreless grinding Single and small-lot production Profile diamond Multi-profile (complex profiles with steep flanks and narrow radii) External cylindrical, surface and centreless grinding Single and small-lot production Multi-set diamond dresser Linear (cylindrical, conical) Surface and external cylindrical grinding Single and small-lot production Multi-grain diamond dresser Linear (cylindrical, conical) Surface and external cylindrical grinding Single and small-lot production Diamond grain dressing plate Linear (cylindrical, conical) Single-profile (convex, concave radii) External cylindrical, surface and centreless grinding Single to large-scale production Needle dressing plates Linear (cylindrical, conical) Single-profile (convex, concave radii) External cylindrical, surface and centreless grinding Single to large-scale production Dressing plates with MCD rods Linear (cylindrical, conical) Single-profile (convex, concave radii) External cylindrical, internal cylindrical, surface and centreless grinding Single to large-scale production Detailed description Prevention of common mistakes when dressing + Return strokes with the dressing tool smoother the grinding wheel surface and reduce the cutting ability. + The free clamping length of the dresser is too large. Vibrations arise and the grinding wheel surface becomes irregular. This topography is reproduced on the workpiece in the subsequent grinding process. + The dressing infeed selected (ae > 0.03 mm) is too high. This results in fracture of the bond bridges in the grinding wheel and the grains break out prematurely. The consequences are: a rough workpiece surface and increased dressing tool wear. + The cooling system is switched on too late: high temperatures lead to thermal deterioration and high wear. Remedy: the cooling system must be switched on before the first contact with the dressing tool. + Strongly rounded single-grain diamonds permanently alter the dressing results and the cutting ability of the wheel is consequently reduced.
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