GEDORE Automotive KLANN HGV Catalogue Page 6
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2.Springs 1. Axle Repair and Shock Tools Absorbers KL-9002 SP 9 pcs. KL-9002 SP Spring Compressor (Code 2480115) Universally suitable for vehicles with MacPherson Struts and Semi-Struts; THE ideal tool for 4x4 vehicles, Transporters and Vans such as Citroën Jumper; Fiat Ducato; Mercedes Vito, V-Class, M-Class, W210 4Matic; Peugeot Boxer, Break; Renault Master etc. Alternative tools: W 203 589 01 31 00, 31 3 340, VAS 6046 The use of special jaws will also enable coil springs mounted to wishbone suspensions to be removed and installed if space conditions allow. Comes with pairs of jaws with protective inserts in size 1 and 2 designed for spring diameters of from 85 (inside) - 170 (outside) mm. Additional jaws for spring Ø of 60 (inside) - 205 (outside) mm are available as accessories. Max. Load Capacity 27,500N * *at the specified 4-times Safety Factor, the maximum load capacity of the spring compressor is 27,500N! Note: KL-9002 Spring Compressor Like the KL-9002 SP, however, supplied without plastic protective inserts Technical Data: Cylinder KL-9002-100: L min. Overall length min. L max. Overall length max. A Working Travel (piston stroke) SPF Spindle Freewheel at S min. I Jaw opening min. (I) (distance between jaws) S min. II Jaw opening min. (II) (distance between jaws) S max. I Jaw opening max. (I) (distance between jaws) S max. II Jaw opening max. (II) (distance between jaws) Load capacity max. (at 4-times safety factor) Breaking point Spindle drive (waf) Weight of compressor base body Weight of compressor base body with jaws size 1 and 2 475mm 715mm 305mm 735mm 40mm 72mm 328mm 361mm 27,500N 110,000N 24mm 6.9kg 13.4kg Note: Additional jaws for springs with a Ø of from 60 (inside) to 205 (outside) mm are available as accessories. Scope of Delivery: KL-9002 SP Spring Compressor Part No. KL-9002-100 KL-9001-11 SP KL-9001-12 SP Description Compressor Base Body Pair of Jaws in size 1, with Protective Inserts Pair of Jaws in size 2, with Protective Inserts Qty 1 1 1 KL-9001-13 SP 4 pcs. The unique universal spring compressor • which, due to a special latching system, allows the span (distance between jaws) to be adjusted from a minimum distance of 40mm to a maximum distance of 361mm. This is an important feature when it comes to compressing very short springs (2-3 coils) but also very long springs so as to allow all these to be fully de-compressed and/or replaced. (e.g.on Audi, BMW, Fiat, Ford, Lancia, Mazda, Mercedes, Renault etc.); • which features a patented Bayonet Interlock System with an automatic selflocking mechanism designed to safely fix the forged jaws to the compressor body (no tools, bolts or locking rings required); • whose spindle drive remains closed if the safety pin shears off. Thanks to the auxiliary drive, the compressed spring can then be decompressed to enable a new safety pin to be installed; • which is equipped with an automatic freewheel designed to prevent the spindle from overload during the decompression process once the maximum end of travel has been reached - thus eliminating the risk of damage to the spring compressor; • which enables the plastic protective inserts protecting the coating of the spring to be screw-connected to the jaws. This is very important to prevent spring failure/ breakage caused by notches and corrosion; • which is suitable for almost any MacPherson suspension/damper strut systems, as well as for many other wishbone suspensions - thanks to a wide range of jaws available. Thanks to the interaction of special high-precision components and the use of wearresistant nitrided steel, the compressor body not only is smooth-running but also highly resistant to wear and tear. To compress a spring having a coil-bound force of approx. 18,000N (for example of a Mercedes M-Class) a torque of only 35Nm is required. Recommended Accessory: KL-4999-1322 Foam Insert, KL-4999-1395 Plastic Storage Case (without Foam Insert) Advantages: • Jaw-mounting device with automatic self-locking mechanism. • Adjustable jaw-opening device. • Drive features an additional auxiliary drive. • Automatic freewheel of the spindle. • Also suitable for conical springs. • Comes with plastic protective inserts. KL-9001-13 SP Pair of Jaws, Size 3 (Code 2480085) Universal application. For example MAN TGE, TGL (Transporter). Front axle: Mercedes V-Klasse (W447); VW-Crafter; Chrysler PT Cruiser; etc. Technical Data: For spring Ø from: For spring Ø up to: Rear axle: Mercedes V-Klasse (W447); etc. 125mm (inside) 205mm (outside) Necessary Accessories: KL-9002-100 Compressor Base Body (included in KL-9002 SP) 6 Copyright GEDORE Automotive GmbH, Germany Alternative tool: 99409H Pair of special jaws with closed attachment ring. The anti-slip protective inserts prevent the spring from unwinding itself out of the spring compressor and also avoid damage to the sensitive coating of the spring.
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