GEDORE Automotive KLANN Main catalog General Repairs Page 268
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Engine Injection System, Mercedes (Patented) KL-0369-42 Injector Nozzle Puller with 1.5kg Slide Hammer, Mercedes KL-0369-42 Applicable to Mercedes CDI engines OM651 (Vehicles: C-Class (W/S204) 2007-, E-Class (W 212) 2009-, E-Class Coupe / Convertible (A/C 207) 2009-, GLK (X204) 2008- and Sprinter II (906) 2006-). The puller allows for the extraction of only slightly seized injector nozzles without having to remove the cylinder head from the vehicle. (Note: The injector nozzle cannot be dismantled) Thanks to the special design of the puller, the injector nozzle can be fixed via the holder in the fork head. This prevents the puller from tilting during the removal process and ensures, at the same time, optimum power transmisssion. Technical Data: Total Length: Scope of Delivery: KL-0369-42 Injector Nozzle Puller with 1.5kg Slide Hammer 200mm Part No. KL-0369-420 KL-0369-4100 Description Injector Nozzle Puller Slide Hammer Puller Base Tool, 1.5kg Qty 1 1 KL-0369-45 Injector Nozzle Puller with Pull Spindle KL-0369-45 Applicable to Mercedes CDI engines OM611, OM612, OM613, OM646*, OM647 and OM648 etc. (*except OM646 EVO) Allows the removal of very tight-fitting or stuck injector nozzles to be performed in situ on the vehicle, without the need for disassembling the cylinder head. Procedure: Unscrew nozzle head, screw in pull spindle, insert support rings, push support sleeve over the spindle and screw on shoulder nut. Then, remove nozzle by turning shoulder nut. Scope of Delivery: KL-0369-45 Injector Nozzle Puller with Pull Spindle Part No. KL-0369-4501 KL-0369-4606 KL-1383-1112 KL-0369-4504 KL-0021-0006 KL-0040-3005 KL-0369-461 A KL-0014-0030 6 Technical Data: Overall length: Drive: 150mm 24mm Applicable to Common Rail Diesel engines: • Mercedes OM611, OM612, OM613, OM639, OM640, OM642, OM646, OM647, OM648, OM651, OM668, Smart R660 • PSA 2.7 HDI / engine: DT17 and 3.0 HDI engine: DT20 • Chrysler 2.5 crd / engine: OM664 • Toyota 3.0 D-4D / engine: 1 KD-FTV • Toyota 2.2 D-4D / engine: 2 AD-FHV, 2 AD-FTV • Lexus 2.2 Diesel / engine: 2 AD-FHV Technical Data: 6.4-23 (268) Qty 1 1 1 1 1 1 1 1 KL-0369-20 A Cleaning Tool for Injector Nozzle Seat, Common Rail Diesel Engines KL-0369-20 A Drive: Length: Cleaning tool Ø: Description Support Sleeve Pull Spindle, M17x1, 132mm long Shoulder Nut, M16x1.5 Support Ring Axial Bearing Circlip SB35 Special Socket, Size (waf) 29mm, 1/2" drive Molybdenum Disulphide Paste T-Handle 261mm 7.5/17/19.1mm Copyright GEDORE Automotive GmbH, Germany In a single operation, the specially shaped cleaning tool produces a clean finish on the injector mounting hole, the nozzle seat, and the small aperture leading to the combustion chamber. Important procedure before reinstalling an injector nozzle in order to prevent leakage between the cylinder head and the injector. formerly
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