PFERD Tools Main Catalogue Page 445
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Diamond and CBN tools Materials Materials Diamond and CBN abrasives are used when materials cannot be machined with conventional abrasives such as aluminium oxide or silicon carbide. They also provide a more economical solution for many applications. Due to high chemical wear, rotating diamond tools are not suitable for work on steel. CBN tools are used for these applications. The two abrasives complement each other ideally. In the adjacent overview, you will find various materials associated with the abrasives. Diamond ■ Duroplastics, in particular with glass or carbon fibre reinforcement (GRP and CRP) ■ Ferrite (magnetic material) ■ Glass ■ Graphite and synthetic carbon ■ Grey and nodular cast iron ■ Tungsten carbide ■ Nickel or titanium-based superalloys ■ Technical ceramics ■ Wear-resistant coatings (powder metal alloys and hardfacing alloys) CBN ■ Case-hardened steels ■ Roller-bearing and ball-bearing steels ■ Tool steels ■ Other hardened steel materials with a hardness from approx. 54 HRC Customer-specific tool solutions 1. Process analysis and tool development Contact us at www.pferd.com and arrange an appointment with our experienced sales representatives and technical advisers. If you already have precise ideas about the desired tool, you can provide us with a technical drawing or a dimensioned sketch and information on the desired abrasives and grit sizes. Our employees will analyze your application with you on-site and develop the most economic individual tool solution for you. You will then immediately receive a quote. Three production variants are possible: 2. Production 3. Use ■ Complete production From design and construction, through manufacture of the tool blank (steel, stainless steel or brass) and its coating with diamond or CBN grit, to the balancing of the finished tool, PFERD offers you all the production steps from a single source. This guarantees you the highest level of quality, flexibility and on-time delivery. ■ Coating Steel, stainless steel or brass blanks provided by the customer can also be coated with diamond or CBN grit. Close cooperation at an early stage is recommended. ■ Recoating PFERD offers recoating of blunt tools with steel or stainless steel blanks as an economical alternative to replacement production. Tools with brass blanks cannot be recoated. Our flexible production and global logistics network ensure that you receive your new tool on time. If desired, your personal sales representative and a technical adviser will set up all the process parameters together with you. See the quality, performance and economic value of PFERD tools for yourself! Catalogue Page 5 5 5
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