HAUPA - Main Catalogue Strana 160
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INFO Instructions Temperature resistance 1. The choice of the connector In order to obtain a connection that can be guaranteed for a long time it is necessary to select the connectors suitable to the application field and strictly conform to the section of the cable to be crimped. In the large range of Haupa products you will certainly find the ideal solution for every requirement. Connector Temperature Cable lugs & connectors copper max.120° C (in acc. DIN 46234) Cable lugs & connectors aluminium max.120° C (in acc. IEC 61238 ) 2. Stripping Every crimping operation requires first that the cable is stripped without deforming the wires (+10% - since length expansion of crimp sleeve). Cable lugs & connectors of pure nickel max. 500° C End sleeves without insulation max. 120° C (in acc. DIN 46234) 3. Cleaning End sleeves insulated max. 120° C (in acc. DIN 46234) The conductor ends have to be solidly cleaned from oxidation and every rest of dirt before mounting. Insulated terminals PVC - 10° C --> + 75° C Insulated terminals Nylon - 55° C --> + 105° C Insulated terminals PC - 40° C --> + 125° C Shrinking terminals - 55° C --> + 105° C Socket sleeves male & female, tin-coated brass, uninsulated - 55° C --> + 100° C 4. Assembling a) Fit the connector to the cable with a round section in the complete lenght of the stripped area. b) Verify that there are no wires outside the connector. If you need to use sectoral cables you must arrange a previous rounding crimping operation of the cable. A=L 5. Choice of the crimping tool All dies and punchings of the Haupa crimp system guarantee a high degree of connection between connector and cable. Exercise the crimping operation as shown in drawing 1 on the terminals and as drawing 2 on the butt connectors. The elevated pressure exerted by dies on terminals cause a uniform 90° deformation on the whole crimping area. HAUPA cable connections with insulated cables, maximum power loads 120° Core cross-section mm² 6. Caution For aluminium cables shoes and connectors, excess, escaped pressing additives must be wiped away. 7. Tensile strength When correctly processed in accordance with the HAUPA pressing instructions and using HAUPA pressing tools, a tensile strength is ensured in accordance with DIN EN61238-1. Pressing number for HAUPA conduit terminals and connectors HAUPA standard tubular cable lugs commonly-a vailable version VDE 0295 class 2 conductor cross section CSS 0,75 1,5 2,5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 625 HAUPA F-Type tubular cable lugs Cable class 5 / 6 quantity crimpings slim 5 mm quantity crimpings wide > 8 mm quantity crimpings 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1* 2 2 2 2 2 1 1 1 1 1 1 1 2 2 2 2 - * when using the four thorn pressing, number of pressings: 2 Duct-laid single core cables Mehrdrähtige Leitungen Exposed air laid single core (gap corresponds to diameter at the least) CU AL CU AL CU AL (A) (A) (A) (A) (A) (A) 0,75 - - 12 - 15 - 1 11 - 15 - 19 - 1,5 15 - 15 - 19 - 2,5 20 - 26 - 32 - 4 25 - 34 - 42 - 6 33 - 44 - 54 - 10 45 - 61 48 73 57 16 61 48 82 64 98 77 103 25 83 65 108 85 129 35 103 81 135 105 158 124 50 132 103 168 132 198 155 70 165 - 207 163 245 193 95 197 - 250 197 292 230 120 235 - 292 230 344 268 150 - - 335 263 391 310 185 - - 383 301 448 353 240 - - 453 357 528 414 300 - - 504 409 608 479 400 - - - - 726 569 500 - - - - 830 649 Valid at ambient temperatures of 30 degrees Celsius
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